Tuesday, February 12, 2013

What is Re-Stow Movements ???

Container stowage is the process of accommodating (placing) a container on a ship in the allotted slot or cell. Re-stow is the process of temporarily removing a container from the allotted slot/cell and replacing it. Generally re-stow arise when a vessel has multiple ports of call and the containers have not been stowed in sequence with the ports of call. Some containers, therefore has to be removed from the ship for operational ease , to discharge containers from the lower hold or load containers to the lower holds,  and then re-stowed for discharging at the appropriate port of call .
 
There are 2 kinds of re-stows  (1) Ship – to – Ship (or Bay to Bay) or (2)Ship – Quay – Ship . In the first kind the container will be moved from one bay of the ship to another bay temporarily and re-stowed back once the lower hold operations are completed. Whereas in the second case, the container gets discharged from the vessel and placed at the quay or the designated place in the yard and re-stow it once the required operations (moves) are completed. However, the container does not leave the terminal /port at which it is temporarily unloaded.  
 
For re-stows charges are applicable, port / terminal has specific tariff fixed for re-stows per unit (20’, 40’) basis.

Monday, January 21, 2013

New developments at ICTT, Vallarpadam - Cabotage Relaxation Notification


 
Cochin Port Trust have released 2 important notifications for ICTT Vallarpadam on 21st Dec 2012. The first one is the much awaited notification on relaxation in cabotage policy for transhipment for Exim containers to and from ICTT, Vallarpadam. Though the Ministry of Shipping was relaxed the Cabotage policy exclusively for ICTT in Sept/Oct 2012, official notification was not released.

  

 The second important notification issued by CoPT is on increasing the declared basin / Quay draft of ICTT from 13m to 13.5m in the entire quay length of 600m. Also the authorities expect to gradually increase the draft up to 14.5 mtrs by Jan /Feb 2013.

  
Hinterland Connectivity
 Another major bottle neck ICTT has been facing is the check post issues at Walayar , which connect the hinterlands to ICTT/ Cochin Port. Though Joint efforts of DP World and Kerala Chamber of Commerce and Industry smoothened up the working conditions at the check post, the trade has been requesting for commencement of the Gopalapuram check post as an alternate back up option for a long time. Finally on 30th Nov 2012, the commissioner , Commercial taxes issued a notification permitting movement of customs sealed export container through Gopalpuram Check post. This is expected to facilitate smooth /fast movement of containers from hinterlands to ICTT.
 

Thursday, January 3, 2013

Management of over capacity - New challenge for liner trade

 
Maritime transport is the backbone of international trade and a key engine driving globalization. Around 80% of global trade by volume and 70% by value is carried by sea. International seaborne trade grow and fall in tandem with the developments in world economy and global merchandize trade. As per the latest UNCTAD report, in 2011 the world fleet tonnage grew at about 10% against the 4% growth rate of global seaborne trade, as the ship owners continued to take delivery of the vessels ordered prior to the economic crisis.
 
In line with above trend , container trade also decelerated to 7.1% in 2011, down from 12.8% in 2010, whereas the tonnage grew at 7.7% to make up 12.9% of the world tonnage ( Source: UNCTAD’s Maritime Review Report 2012). As the supply , ie, the vessel capacity, outstripping the demand, ie, the shipped volume, the freight rate fell to unprofitable levels for most Liners in 2011 and the beginning of 2012.

 
 

As a consequence of the continued oversupply of tonnage in 2012,  the fleet capacity and freight rates fluctuated so violently that even the high profit making lines plumbed into heavy losses.  The investment in large capacity ships accelerated competition among liners to the extent that they were even willing to accept freight rates below or close to operating cost. According to Drewry Maritime research, container shipping sector made an estimated collective loss of USD 6 billion in 2011! The financial status of the container liners were not look so positive in 2012 too,  as many lines reported financial  losses in the first quarters of 2012 .    

 Carriers have invested in ever larger ships to benefit from economies of scale which in turn add to the general oversupply of capacity and put further downward pressure on freight rates.  Lines are taking different approaches to confront the oversupply and worsened financial performances. This paper covers the general measures taken by the liners for matching the oversupply to the volatile demand. 
 
1. REGULATE NEW ORDERS TO CHECK ON CAPACITY GROWTH
 
The world fleet continued to expand to reach 1,534 million dwt. in January 2012. However the drastic downturn in new orders due to the world economic crisis has  led to a reduction in the world order book by one third during the 2008 -2012 period. The order book in early 2012 is down to approximately 21% of the existing fleet tonnage compared to 44% four years earlier.
 
 
 
According to Clarksons, container ships on order is 3.5 million TEU which is equivalent to 22% of the current fleet. This is still relatively large but the figure has come down significantly from the  year 2008 (1209) to 2011 (602).   However, the order book for container ships actually increased between the period of end 2010 (566) to end 2011(602) as some of the leading container liners placed new orders for ships above 10,000 TEU in the quest for economies of scale and cost reduction.

  Alphaliner statistics show that world No.1 Maersk and No.2 MSC between themselves accounted for more than half of the total new capacity in past one year.  At the beginning of 2011,  Maersk Line announced that it has ordered twenty 18,000 TEU “Triple-E Class Ships”. Also, with a view to achieving economies of scale, the No.3 liner CMACGM reportedly is in negotiation with shipyards in Korea for enlarging 5 ships from their original specification of 12,800 TEU to a new specification of 16,000 TEU. Evergreen, the only line which had not invested in ultra-large container ships till recent timess, has placed an order for 10 vessels of 13,800 TEU each in early 2012. 

 2. TERMINATE OR POSTPONE ORDERS TO SLOW DOWN CAPACITY RELEASE
 
Although the major shipbuilders are reluctant to cancel or postpone deliveries, almost all shipping companies restructured, to the possible extent, the order book in 2009. Many deliveries were postponed, cancellations were few.

 

 
In this context it is worth to mention Maersk Line’s chief commercial officer Mr. Lucas Vos’s words here  (Container Shipping & Trade ,August 2012) ,

 If I look at our order book now, it is about 18-20%  of what we currently have on the water, and that is healthy. Earlier in the year (2012) we decided not to take the third option on the third batch of the Triple-E vessels, so we are going with 20 of  that size of vessel rather than 30.
 
That also gave a signal to market that we are happy with the market share that we have. We are going to defend that, but it is not our ambition now to grow a lot more than that. I think that if we had ordered that third batch of 10, that would have given an inconsistent sign because it would have implied growth. Even with the vessels that will be delivered, we can absorb that extra capacity without growing our market share.” he said.
 
3. SLOW STEAMING FOR CPACITY ABSORBTION AND BUNKER COST SAVINGS
 
Various degrees of slow steaming have become standard practice for most container services as a way of controlling escalating fuel cost at a time when demand has stagnated and deliveries of new vessels have created surplus capacity. The global containership fleet has been reducing sailing speed from 24-25 knots to 21 knots (slow steaming), 18 knots (extra-slow steaming) and to 15-16 knots (super-slow steaming) so that it will be necessary to deploy more number of vessels to meet the same demand or to maintain the same frequency.  Alphaliner, Paris based industry analyst, estimated that by December 2011 around 7 million teus had been absorbed, which otherwise would have been a surplus,  through this measure. Slow steaming also helped the liners to make huge savings on the bunker cost when the international fuel cost was rocketing up. As per reports , the bunker cost (380 cst) was under USD100/ tonne in July 2009, which had gone up to USD714 by 2012 beginning ! As of now, the main parameter which determines the sailing speed of a vessel would be the fuel consumption and therefore the operational cost.
 
Using the slow steaming technique, in 2011, Maersk Line launched Daily Maersk programme providing customers with a ‘conveyor belt’ service between selected ports in Asia and Northern Europe.  This new product was born out of necessity – to cope with the rising bunker cost and to soak up the extra capacity due to new vessel deliveries.
      

4. TEMPORARILY WITHDRAWING EXISTING TONNAGE FROM THE SERVICE
 
As per UNCTAD report , in early 2012, about 5% of the container ships were idle which include 6 ships larger than 10,000 TEU. A containership which is not participating in a regular service for a period is said to be idle. Continuing growth in global container capacity coupled with sluggish volume forced liners to lay up ships to manage capacity. The fuller the ship, the more likely rates will rise and vice versa.


Lines are taking different approaches to confront losses. The Malaysian shipping company MISC closed down its container activities completely in early 2012. Some other liners skipped several individual sailings and suspended many services as a measure to manage over capacity.

 In early 2012, Maersk had skipped several individual sailings of their Asia – Europe services . Also they have completely stopped booking on their Europe – Asia trade in March’12. By this measure they have withdrawn about 20% of their capacity from the Asia – Europe trade. In June’12 MSC stopped accepting booking on the Europe – Asia trade for a 3 week period. COSCON , YML, K Line and Hanjin too withdrawn capacity (NE1,NE4,MD1 services) from the Asia-Europe trade. Moreover , Evergreen and Hanjin confirmed that they will no longer be launching a new service in this trade, instead they would prefer to maintain the existing services. This measure along with several general rate increase (GRI) attempts helped liners to keep up the demand in Asia-Europe , east & west haul,  trades.   
 
5. DEMOLISH OLDER VESSELS  TO ALLEVIATE OVERCAPACITY IN THE MARKET
 
Carriers preferred to demolish vessel rather than selling it for other owner as the second hand owners would be competing for same cargo in the market.  Also, as the new vessels are  more cost and energy efficient , many vessel owners found it more profitable to sell older ones for scrap instead of continue to trade them at a financial loss.
 
As per Containerisation International (August,2012), about 62 container vessels with a combined slots count of just over 1,33,112 TEU had been sold for scrapping in the first 6 months of the 2012. Majority of ships which demolished recently were older than 25 years of age. General practice is that the container and general cargo ships are kept in business beyond the age of 30. However, lack of employment prospects is forcing the owners to sell younger ships for demolition. In May 2012, a 13-year old ship was sold for demolition, making it the youngest vessel scrapped since the economic crisis  in 2008.


 Most of the ship recycling takes place in Asia, India leading with 33%of GT demolished, followed by China (23.9%), Bangladesh (22.4%) and Pakistan (13%). India is specialised in scrapping of container and other dry bulk cargo. (Source – UNCTAD , Review of Maritime Transport, 2012).
 
6. REGROUPING OF LINERS FOR CONSOLIDATION AND RESTRUCTURING OF CAPACITY
 
The investment in large capacity ships accelerated competitions among the liners . High volume routes, in particular the Asia – Europe trade route, experience heavy competition as operators place their biggest ships in these route for economy of scale and more regular services. Furthermore, with a predicted growth rate of  25% for the above- 8000 TEU vessels in 2012,large scale capacity will continue to enter this market segment. ( Source – UNTCTAD’s Review of Maritime Transport 2012 )
 
As a result  , shipping lines formed alliances to share costs , optimum utilisation of capacity and streamline their operations. All major lines have in recent years increased vessel sharing arrangements with other carriers. Classic example of this trend is the partnership of world No.2 liner    Mediterranean Shipping Co (MSC) and No.3 liner CMA CGM . This partnership cover the Asia –Europe , Asia-Southern Africa and all South American Services.   Both companies are known as strong independent liners, especially MSC, which grows organically and maintained its family ownership throughout the crisis period. With this unexpected announcement they literally stunned the observers!

Similarly the G-6 Alliance formed by merging the Asia-Europe services between The Grand Alliance (Hapag-Lloyd, NYK and OOCL) and The New World Alliance ( HMM, APL and MOL) . And Evergreen joined force with the CKYH (COSCO, “K” Line, YML , Hanjin) Alliance to cope with the increasing competition. The Chilean carrier CSAV in 2012 increased their share of jointly operated services from 30 % to more than 90%.   Below table shows westbound vessel capacity of individual line’s as well as new alliances’ from Asia to Northern Europe as on 01st April 2012.

 
 
As per latest UNCTAD report , feeder operators have also created alliances to better defend themselves against competition from the larger shipping lines. Several industry experts suggest that such mergers among shipping lines would be good for carrier profitability. However, these groupings will make it difficult for the medium to small individual lines with comparatively smaller vessels to remain afloat  and competitive.  

AGGRESSIVE CAPACITY MANAGEMENT PROGRAMME IS THE NEED OF THE HOUR
 
The global economic and financial slow down along with continued growth in fleet capacity and sluggish freight volume hit container trade hard. Financial performance of many liners shown signs of improvement in 2012 but is still far from satisfactory. As per the trade experts, significant improvement in demand growth in 2013 is not expected. However, the supply of new super-generation vessels will continue to exceed demand growth, even though carriers have taken various measures to control the capacity growth. 

 The rising bunker prices and other operating costs continued to threaten carriers’ much needed financial recovery. According to many financial statements, fuel costs are about 60% of voyage cost , needless to mention the increased bunker price rubbed more salt into the already bleeding wound. This in turn lead to adoption of strategies like deployment of energy efficient megaships, super slow steaming , vessel  lay- ups and demolition of even younger vessels.

 Another major problem for the industry is that the new generation mega vessels have only limited deployment options. They are mainly restricted to the Asia-Europe trade, which continues to struggle due to the sovereign debt crisis in Europe and other difficulties facing the advanced economies. Indeed, the carriers have continued to revamp the service strings and omit sailings to protect the revenues.

 The container trade plagued by overcapacity and poor financial performance is still sailing through troubled waters. To tide over the situation ,  for a better financial performance, carriers need to adopt to more aggressive capacity and cost management programmes.

Wednesday, December 12, 2012

Daily Maersk – A product of slow steaming....

One of the major challenges facing by the container lines today is the mismatch between the supply and demand of fleet capacity. While cargo volumes have badly affected since 2009, capacity has continued to rise strongly as vessels ordered earlier continued to be delivered during the recession period . And many big vessels like Maersk’s Triple-E 18,000 teu vessels, currently under construction, are expected to enter the trade in 2013.   
 
Continuing growth in global container capacity coupled with sluggish volume , forced liners to lay up ships to manage capacity. Some liners skipped several individual sailings and suspended many services as a measure to manage over capacity .  
 
Another option the container liners introduced to mitigate the over capacity was the introduction of slow steaming. The speed of the ship is reduced considerably so that it will be necessary to deploy more number of vessels to meet the same demand or to maintain the same frequency.  As per Alphaliner, Paris based industry analyst, by December 2011 around 7 million teus had been absorbed, which otherwise would have been a surplus,  through this measure. It also helped the liners to make huge savings on the bunker cost when the international fuel cost was rocketing up. As per reports , the bunker cost (380 cst) was under USD100 in July 2009, which had gone up to USD750 by 2011 beginning !
 Daily Maersk Programme
 
 In 2011, Maersk Line launched Daily Maersk, providing customers with a ‘conveyor belt’ service between selected ports in Asia and Northern Europe.  Maersk Line ,  with largest vessels and  market share, introduced this service using the slow steaming technique. This new product was born out of necessity – to cope with the rising bunker cost and to soak up the extra capacity due to new vessel deliveries. The Maersk way of turning the negatives into positives !   
 
                                                       
A daily service between Asia and North Europe with reliable on-time delivery expects to set a new trend in liner shipping . Changing shipping from the weakest to the strongest link in the supply chain ! Until now, customers had to adjust their production schedules and supply chains according to shipping lines’ schedule, which was not so reliable. The engine behind Daily Maersk is 72 vessels operating a daily service between six ports in Asia (Ningbo, Shanghai, Yantian and Tanjung Pelepas, Laem Chabang, Jakarta) and three ports in Europe (Felixstowe, Rotterdam and Bremerhaven) - a giant ocean conveyor belt for the world’s busiest trade lane ! The much awaited 20 Tripple E vessels are expected to join this service from 2013 onwards- economy of scale , by all means ! As per the Line’s website they have transported over 2,00,000 containers with 98% reliability for the first year of operation.
 
 When you book a Daily Maersk service , Line will provide you with a promised transportation time which indicates the date that the container will be available for collection or onward transport at the location indicated in the Booking Confirmation. Regardless of which of the 6 Asian ports the cargo is loaded at, the transportation time – from cut-off to cargo availability – is fixed.
                                    
As per the programme the customer can enjoy a daily cut-off, which means that cargo can be shipped immediately after production without the need for storage. The main attraction of the programme is that the timely delivery promise is backed up with monetary compensation .  If cargo arrival is delayed by 1-3 days, Maersk will pay USD 100 per container to the customer. If delayed by four days or more, the pay back is USD 300 per container !
 
Maersk Line CEO, Mr. Eivind Kolding says “We set out to design a service that takes the stress out of our customers’ lives, to change shipping from the weakest to the strongest link in the supply chain. After all, shipping is only around two percent of our customers’ total cost. And yet our unreliability has until now forced them to shape their production plans and inventory around it,”
 Re Grouping of Carriers in response to Daily Maersk
To compete more successfully against the Daily Maersk programme  ,   Mediterranean Shipping Co (MSC) and CMA CGM  formed a partnership covering the Asia –Europe , Asia-Southern Africa and all South American Services. Both companies are known as strong independent liners, especially MSC, the second biggest line which grows organically and maintained its family ownership throughout the crisis period. With this unexpected announcement they literally stunned the observers !
 
                                    
Within a month’s time, The Grand Alliance ( NYK , OOCL, Hapag-Lloyd) and The New World Alliance(Hyundai, APL, MOL) formed the G-6 Alliance. Similarly Evergreen joined forces with the CKYH(COSCO, “K” Line, YML , Hanjin) Alliance.  
 
 
In short  within a few months of commencement of The Daily Maersk Programme , the Asia – Europe service landscape had changed, literally.

Wednesday, November 21, 2012

Container Scanning to enhance port security

 
The shipping industry world over  is striving to increase security for cargo containers without slowing the cargo traffic through the port . Prior 2001 Sept, the supply chain security concentration was mainly on theft, piracy and drug smuggling. But in recent times, the threat from terrorism is in supreme priority. The potential threat of terrorists using containers as a way to smuggle a nuclear  or radiological device inside a marine cargo container poses a large risk to the country .
 
In view of above , at the time of declaring cabotage relaxation for ICTT , Vallarpadam( Cochin) ,  the Defence Ministry of India confirmed that no relaxation on the security measures would be permitted and insisted  that all import containers passing through the terminal should be scanned.  Also , the recent seizure of  red sandal wood  from a container at ICTT re-enforce the demand of Customs authorities for 100% screening of containers passing through the terminal. This  was the second incident of sandal wood  , export of which is banned from India, being tried to smuggled out of the country using this terminal.
 
The challenges faced in achieving the goal of 100% screening of all inbound containers seem almost endless. However to confront this challenge, many technology applications are being pursued and deployed in many sea ports world over. The technologies used  presently to detect dangerous  / contraband cargo are not perfect or foolproof. But they are steadily improving in accuracy and reliability. Non-intrusive (gamma and x-ray) technology provide the image of the contents of containers without opening them.

Technologies  to Support Closed Container Inspections
 Radiation Detection Pagers – These are small gamma – ray radiation detectors that alert the proximity of radioactive materials. They can be installed at the terminal gate, quay and on all container handling equipments.
Radiation portal monitors (RPMs), consisting of large-area gamma-ray detectors  and neutron detectors allow the  detection of nuclear or other radioactive materials  in cargo containers or trucks entering or leaving a port. The high detection sensitivity of RPMs allows 100% scanning of cargo with minimal impact on throughput. However, false positive alarms resulting from cargo which is naturally radioactive (e.g., certain ceramic tiles , porcelain toilet bowls etc) can slow-down the cargo flow.
 
Container scanners
Container Scanning means the non-invasive inspection of contents inside a container . Physical inspection of all containers entering a port is not feasible and hence modern scanning equipments are used world over for fast and efficient inspection of  containers passing through a port.  Scanning equipments indeed  have enhanced security by enabling the detection of weapons at ports of entry, thereby preventing their transport onto the mainland . Commonly used scanning technologies are
 
X-ray Inspection system - This technology is the most common form of non-invasive inspection technology in use today.  X-rays detect difference in material densities inorder to produce an image of the vehicle or contents inside a container.  The X-ray image thus produced is analyzed using the sophisticated software to detect the contraband (illegal traffic). However , if the cargo and contraband are of similar densities, detection is very difficult. Also , image of contraband could be hidden in the shadow of very dense cargo. Multiple x-ray beams could to a certain extent erase the shadow effect.
 
The process of scanning starts when the vehicle driver gate in the truck at the scanning station with the cargo manifest, which would be the base for checking discrepancies. The vehicle is then taken through the scanning area and the image is captured and analyzed. If anomaly noticed, container will be directed for through checking orelse the container will proceed the onward journey. The whole process is expected to take about 10 – 15 minutes per container.  
 
Gamma-ray Inspection systemgamma ray imaging technology provides clear radiographic images (much like x-ray images) of containers, showing the outlines and density of the contents. The principle of operation  is similar to that of a  x-ray scan system, except the usage of  gamma-rays. The system directly use gamma rays or pulsed fast neutrons to generate gamma rays to produce image of the container and the contents.
                                 Gamma-ray image of a truck taken with Mobile VACIS system
There are fixed, semi-fixed and  mobile gamma ray systems are available . Mobile system , which is designed around a standard vehicular platform that can be easily serviced and repaired, is well suited to the port environment. The Mobile unit  can be driven to an inspection point within a port, and set up and operational in less than 10 minutes.   It can operate in both the scanning mode in which the truck/container is stationary or in the stationary mode where the truck or container is driven past the Mobile gamma-ray beam.
Gamma-ray image of a truck with 2 stowaways in a container
Gamma ray system is said to be more fast and economic compared to the X-ray system.
 
Technology alone is not enough
Usage of modern technology is merely one part of the strategy for homeland security system. It indeed has benefited security officers and customs inspectors for detecting contrabands in the cargo traffic. However , for an efficient   total security system of the supply chain ,  other factor  such as  the cooperation between the Customs and defence / security / CISF wings and programs like CTPAT (Customs- Trade Partnership Against Terrorism) that encourages shippers and carriers to implement security measures to promote greater security at all points is also necessary .


Friday, October 26, 2012

FCLs & LCLs

FCL - Full Container Load , doesn’t mean that the container is indeed FULL, it may be partially filled also.  It means that the shipper is responsible for stuffing / sealing the container. The shipper is responsible for the proper stuffing as well as the contents inside the container. FCL supposed to reach the consignee as it left the shipper’s premises.  The line is not responsible for the condition of the cargo unless the seal has been tampered with or the container is damaged while it is in their custody.

FCL/FCL – The shipper is responsible for stuffing at the load port and consignee is responsible for de-stuffing at the discharge port.

LCLLess than Container Load is same the conventional cargo and the liability is same as for break-bulk cargo. The line ( or forwarder / NVOC) is responsible for stuffing and de-stuffing of the container (LCL/LCL) . Generally the cargo gets consolidated and stuffing/de-stuffing happens at CFS  on both ends.

LCL/FCL – The line (forwader/NVOC) consolidate cargo from various shippers and organise stuffing at the load port. The full container would be delivering to a single consignee at the POD.

FCL/LCL – This happens when one shipper wishes to supply more than one consignee at the discharge port. In this case shipper is responsible for stuffing.

Monday, October 1, 2012

How do containers hold together on-deck ?


 
The containers on-deck is secured to each other by means of TWIST LOCKS and lashing rods. The twist lock is designed for very close tolerance and very rough use and is consists of two sets of rectangular projections, one at the top and other at the bottom. 

How it work?
 
Four twist locks are inserted to the four corner castings (small rectangular holes) of a container and the next container will be placed on top in such a manner that the corner castings of the second container fit into the upper rectangular part of the twist lock. After that , the lock is twisted or turned by 90 degrees. In this position the width of the rectangular projection is more than the width of the hole and hence cannot be removed.